Vibration Analysis of Resistance Spot Welding Joint of Similar Metals (Carbon Steel AISI 1005): A Review

Authors

  • Osamah Sabah Barrak National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, Tunisia https://orcid.org/0000-0002-0533-6561
  • Slim Ben-Elechi National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, Tunisia
  • Sami Chatti National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, Tunisia

DOI:

https://doi.org/10.51173/jt.v7i1.2667

Keywords:

AISI1005, Vibration Analysis, Resistance Spot Welding

Abstract

The resistance spot welding (RSW) technique is widely used for joining two or more metal sheets by involving heat generated by electrical resistance. Due to its efficiency and cost-effectiveness, it is commonly utilized in the automotive, aerospace, and manufacturing industries.

Despite its advantages, RSW faces several challenges, including inconsistent joint quality, surface defects, and variations in mechanical strength. These problems are often attributed to welding current, welding time, electrode wear, and heat distribution inconsistencies, which can compromise the structural integrity of welded components.

Various advanced processes have been developed to address these problems, including numerical modeling, real-time monitoring systems, vibration analysis, and machine learning-based optimization. These methods enhance weld quality, detect defects early, and optimize welding parameters for improved performance.

This study examines the vibration characteristics of resistance spot welds in carbon steel AISI 1005. It employs experimental and numerical approaches to analyze the relationship between vibration behavior and weld integrity. The findings are expected to contribute to developing predictive models for assessing weld quality and enhancing process reliability in industrial applications.

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Author Biographies

Osamah Sabah Barrak, National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, Tunisia

      

Slim Ben-Elechi, National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, Tunisia

       

Sami Chatti, National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, Tunisia

       

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Schematic of joining zone’s geometrical features

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2025-03-31

How to Cite

Osamah Sabah Barrak, Slim Ben-Elechi, & Sami Chatti. (2025). Vibration Analysis of Resistance Spot Welding Joint of Similar Metals (Carbon Steel AISI 1005): A Review. Journal of Techniques, 7(1), 94–104. https://doi.org/10.51173/jt.v7i1.2667

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Mechanical Engineering: Welding Engineering

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